Quick interruption. I have set this website up in chronological order. If you’d rather jump to the latest posts, please use the archive links to the right.
My introduction to woodworking was watching Norm Abram on the New Yankee Workshop and Roy Underhill on the Woodwright Shop on my local public TV station. At the time I was also watching This Old House (when Bob Vila was still on). Even though I did grow up around construction (grandfather was a carpenter, father was an electrician), I went in a different direction until much later in life.
Like most everything else I’ve been curious about, I was very academic (read nerdy) in how I pursued woodworking. Before I purchased any tool or lumber, I read about furniture making and woodworking in general. I followed Norm, Bob, and Roy and then through them, I learned of other woodworkers and scoured the Internet for content. I picked up on Tom Fidgen, Paul Sellers, Elia Bizzarri, Curtis Buchanon and many others. I lurked on dozens of woodworking forums, watched videos and bought books until I was ready to start buying tools.
I loved my job in IT but knew I needed something to take the edge off after a tough day/week/month, so as I chose my first tools I already knew that I would be primarily unplugged as my intent was to have a quiet (as opposed to the loud datacenter) and relaxing introduction to my new hobby. That said, I did follow the recommendations of a few online and fitted my shop with a 14-inch bandsaw, a 12-inch planer (thicknesser) and a benchtop mortiser and drill press. Of those power tools, the only one I really ended up using on a regular basis was the bandsaw (and to a much lesser extent, the planer).
This blog is about the path I’ve taken as a woodworker. I’ll talk about projects, books, videos, pretty much anything related to woodworking.
I had been planning to make a chair in the same style of the Prairie Settle because I wanted to fix a few mistakes I’d made with the couch and I just wanted the chair because it’s cool. I still went for the Red Oak because I’m a glutton for punishment. Actually, I don’t remember why I still went with Red Oak, but I’m sure I had a very good reason. There were some measurements for the chair that came with the original plans I’d bought for the Prairie Settle, so I basically made it as a very short version of the Settle.
The build process for this one was rather sporadic, as we moved twice while making it. I started out with the spacious and wonderful garage and basement combo that was a dream.
We then moved to a smaller place with no basement. This was not too much of an issue except in the winter. The garage was not insulated and we were not allowed to heat it (we were renting).
When the temperature drops below 10 degrees Fahrenheit for an extended period it is difficult to use iron or steel tools. That winter we had snow and cold snaps so I ended up bringing the chair into the house to work on. This introduced some interesting obstacles but also got me thinking about what woodworking and furniture making meant to me and how motivated and dedicated I might or might not be.
But that was not the last move in this build. Alas, we had one more move to go before I finished the chair.
Our final move before the chair was finished was into an apartment. This kind of downsizing introduced so many new challenges and compromises that I honestly think this is where I cemented my love of woodworking.
Our downsizing was all part of a grander scheme so it was all self-induced and not due to a personal crisis or anything.
I’m going to use the constant moving as an excuse (not a legitimate reason, but an excuse) for some of the issues I had with the chair build. Lack of decent lighting was a constant obstacle and unfortunately, it reared its ugly head during the worst time possible, while I was sanding and finishing. I wanted to try something different and the plan was to use some amber shellac and then a brown wax to kill the orange. As you can already see, my plans went awry and my time limitations kept me from getting the wax on. This was one of those moments where I really questioned some of my life choices. In the badly lit apartment it looked very nearly like I wanted, but as soon as I got it outside and into some halfway decent light, I damn near cried.
But I get ahead of myself. The build itself was fairly uneventful.
Again, prepping and dimensioning the lumber by hand was the fun part. I cut the grooves and spindle channels with mallet and chisel, like the Settle project.
The cauls I’m using here are actually all that remained from a coffee table we got from World Market. A lot of their furniture is made of Rubberwood. When Rubberwood trees are finished providing latex, after 20 to 30 years, they used to be burned. Now they are being used in furniture, especially those in the plantations in Asia. What I saw of the wood in this furniture (that I destroyed and used for cauls) is that the colour could be interesting, but not necessarily pretty. It’s a fairly tight grain and not as splintery as Red Oak. It works easily with hand tools and sands well. Since the colour can be kind of offputting, it’s usually heavily stained.
Just as I was getting ready to start my dry fitting of the frame, the temperature dropped and I was forced indoors. This is where I had to be creative and compromise on some things that I would normally do. Without a large surface on which to rotate, flip, support, and clamp, I had to make sure that I had clearance whenever I wanted to move the chair because the clamps might bang into or damage something in the room. This meant that my clamping was not as aggressive as I would have liked and eventually required modification (fixing).
Once again, the 1/4 sawn Red Oak was beautiful.
I made sure to get the medullary rays to flow away from the chair on each arm. Kind of a nice effect.
This is where we moved once again, so the next piece of the puzzle was done at the aparment. Here I started with the seat frame, doing the same weaving and materials as last time. If something works, go with it.
One thing about building Campaign Style chests is you gotta love the dovetail. Alot.
The dovetails were easily the most intimidating part of the carcass build, so I wanted to practice before I started on the project. I had some scrap pieces of beech that I thicknessed to be the same as the chest would be. I found an excellent tutorial for full blind and secret mitre dovetails at http://www.mikes-woodwork.com
There are so very many videos and blogs that show and/or describe how to make standard through and half blind dovetails, but there are surprisingly few that show how to make full blind and secret mitred dovetails. Even so, I did find several to choose from and always came back to the mikes-woodwork site. His instruction really worked for me and I used it for all subsequent dovetails for the project.
The reason I was looking into the full blind and secret mitred dovetails is that they were used in period pieces, mostly for the top corners. I checked some pieces locally and found that some had half blind and some had full blind, but I haven’t found a secret mitred carcass yet.
And just a warning. I’ll use “half blind” and “half lap” dovetails interchangeably so if you see me change from one to the other in mid-thought I’m still talking about the same thing.
Several years ago when I was just beginning to play with joinery, I learned to cut pins first. Not because I watched Frank Klaus or anything like that, but because I found it to be much easier to transfer the pins to the tails. At the time I thought I was cheating or doing it wrong, so I then learned to cut tails first. Since the question, Pins or tails first, has become such a volatile debate, I don’t usually say which way I think is best. That said, I haven’t made enough dovetail joints to even be considered a beginner.
With full blind dovetails you don’t have to worry as much about the proportions of your tails to pins, so make them both big.
Even though my trial run on the hidden mitred dovetail went OK, I decided not to use them in the project. Instead, the two top corners are full blind dovetails (without the mitre). I didn’t take pictures of that procedure but will do so for my next Campaign piece. I did take a picture of the pins though.
For the backs of these pieces (Chests and Secretaire) the norm was to use a simple boarded back that was screwed into the rebates in the carcass. Another method was a frame and panel. I chose a modified version of the frame and panel for mine. I used mostly offcuts for the frame and panel, but for the frame I needed non-spalted straight grain.
The back frame is 12mm thick (about 1/2 inch). I used a half lap here since I didn’t want to fiddle with mortise and tenon that small. The panel is slightly thinner and goes into a 5mm groove in the frame.
I had some leftover bookmatched flame beech but it wasn’t long enough to use for the backs, so they ended up in the webbing between the drawers. The web frame is the same thickness as the carcass or 18mm (about 3/4 inch). For this, I used mortise and tenon.
While searching for scrap beech I could use for the frames, I came across some oak that was the right length and thickness, so I laminated a piece of flame beech on the front and called it a day.
And I have a couple of boxes. Getting ready to build the drawers and gallery next.